bytelyst-devops-tools/docs/docker-build-optimization-roadmap.md

# Docker Build Optimization Roadmap

> **Status:** Draft v4 (Gitea hardening integrated) · **Owner:** Platform DevOps · **Created:** 2026-05-27 · **Revised:** 2026-05-27
>
> Pilot Docker-build correctness + speed fixes on `learning_ai_clock` (web + backend)
> and `learning_ai_peakpulse` (backend), then capture the playbook here for
> ecosystem-wide rollout.
>
> **Upstream prerequisite shipped (commit `610a59fd` in `learning_ai_common_plat`):**
> Gitea owner parameterization + helper scripts (`scripts/gitea/doctor.sh`,
> `scripts/gitea/token.sh`). The `.npmrc` template now resolves owner from
> `${GITEA_NPM_OWNER:-learning_ai_user}`. **All A0-1 work in this roadmap
> inherits this — Dockerfile/.npmrc.docker must use the same `${GITEA_NPM_OWNER}`
> placeholder, not a hardcoded literal.**

---

## 0. Pre-flight audit findings (2026-05-27)

A read-only audit of pilot repos + lessons from recent live incidents surfaced
**15 concrete bugs/gaps** (F14–F15 added after the Gitea-hardening commit). The actual state of the ecosystem is closer to the
inverse of the casual narrative: tarballs are the de facto default, the
Gitea-registry path is partially wired, and there is a separate class of
"build green, app broken" silent failures (F11–F13) that the speed-focused
plan needs to address first.

| # | Finding | Location | Severity |
|---|---|---|---|
| F1 | `pnpm-lock.yaml` is in `.dockerignore` — any lockfile-based optimization is blocked until removed | `peakpulse/.dockerignore`, `clock/.dockerignore` | High |
| F2 | `pnpm-workspace.yaml` references sibling `../learning_ai_common_plat/packages/*` — `--frozen-lockfile` inside Docker will fail unless workspace is flattened or sibling tree is copied | both pilots | High |
| F3 | `peakpulse/.npmrc.docker` is tarball-only (no `@bytelyst:registry=…` line) — the "Gitea-registry" path doesn't work in this repo today | `peakpulse/.npmrc.docker` | High |
| F4 | `clock/.npmrc.docker` hardcodes `http://localhost:3300` — from inside Docker, `localhost` is the container, not the host registry | `clock/.npmrc.docker` | High |
| F5 | `clock/backend/Dockerfile` has neither `ARG GITEA_NPM_HOST` nor a BuildKit secret mount — wholly dependent on pre-populated `.docker-deps/` | `clock/backend/Dockerfile` | High |
| F6 | `clock/web/Dockerfile` accepts `ARG GITEA_NPM_HOST` but never uses it; no `--mount=type=secret` either | `clock/web/Dockerfile` | Medium |
| F7 | `peakpulse/docker-compose.yml` does not pass `GITEA_NPM_HOST` build arg or declare `secrets:` block | `peakpulse/docker-compose.yml` | Medium |
| F8 | `COPY .docker-deps/` is unconditional in every backend Dockerfile — every build requires `docker-prep.sh` to have run OR an empty `.docker-deps/` dir to pre-exist | both repos | Medium |
| F9 | `npm install -g pnpm@10.6.5` runs on every build (no `corepack`) — 5–10 s overhead, no pinning to `packageManager` field | all four Dockerfiles | Low |
| F10 | No BuildKit `--mount=type=cache` for pnpm store — cold install on every rebuild even when deps unchanged | all four Dockerfiles | High (main speed win) |
| **F11** | **Build-time config file missing from repo or not COPY'd in Dockerfile causes silent UI breakage. Symptom: `next build` succeeds, container is "healthy", but CSS bundle is ~33 KB (only `@font-face`) and all Tailwind classes are absent → UI renders unstyled.** Two sub-bugs: (a) `postcss.config.mjs` missing entirely while `@tailwindcss/postcss` is in `package.json` (NoteLett, JarvisJr fixes `dff459e`, `36f6bc1`); (b) file exists but Dockerfile never COPYs it (Clock, LocalMemGPT fixes `a308c6444`, `07cdf6b`). | `*/web/Dockerfile`, `*/web/postcss.config.*` | **High** |
| **F12** | **Healthcheck uses `localhost`, resolves to IPv6 `::1`, false-fails.** Backend listens on `0.0.0.0` (IPv4 only). `wget --spider http://localhost:.../health` hits `::1`, connection refused, container marked "unhealthy", `web` service won't start due to `depends_on: condition: service_healthy`. Incident: `learning_ai_jarvis_jr/docker-compose.yml`. | every `docker-compose*.yml` healthcheck | **Medium** |
| **F13** | **Enumerated `COPY web/foo ./foo` pattern drifts from filesystem.** New config file added to repo but Dockerfile's enumerated COPY list isn't updated. Build succeeds silently with the file absent; behavior diverges from local dev. Root cause of F11(b). | every Dockerfile using enumerated COPY | **Medium** |
| **F14** | **Hardcoded Gitea owner (`learning_ai_user`) literally embedded in `.npmrc.docker` + CI workflows + publish scripts across 14 repos.** When the org was renamed from `bytelyst` → `learning_ai_user`, every repo needed a manual commit. **Resolved upstream in `common-plat` (`610a59fd`):** owner now resolves from `${GITEA_NPM_OWNER:-learning_ai_user}`; `scripts/gitea/{doctor,token}.sh` ship as pre-flight/rotation helpers. Docker work in this roadmap MUST consume the env var, not the literal. | `.npmrc.docker`, Dockerfile `ARG`/`ENV`, CI workflows | **Medium** |
| **F15** | **Stale shell-env tokens.** `~/.gitea_npm_token` rotated on disk; long-lived shells still exported the old value. Caused 401s during `docker compose build` until `source ~/.zshrc`. **Mitigation shipped:** `bash scripts/gitea/doctor.sh` detects env-vs-file drift and refuses to proceed. **Action required in this roadmap:** wire doctor as a pre-build CI gate. | dev workstation + CI runners | Low (now caught) |

**Implications:**

- The original "switch to `--frozen-lockfile` + Gitea registry" plan requires
  two upstream fixes first (F1, F2).
- F11–F13 mean **correctness fixes must precede speed fixes**, otherwise we
  ship faster builds of broken apps.
- A linter (Phase E `docker-doctor.sh`) is the durable insurance against
  F11/F13 recurrence — they are silent in CI today.

---

## 1. Context: three build paths

| Path | Status today | Trigger | Notes |
|---|---|---|---|
| **`docker-prep.sh` tarballs** | **De facto default** in peakpulse + flowmonk; also works in clock/notes | Run `docker-prep.sh` then `docker compose build` | Hermetic; mutates `package.json`; slow to repack |
| **Gitea NPM registry** | Partially wired in clock + notes; broken in peakpulse | `docker compose build` with `GITEA_NPM_HOST` arg + secret | Needs `.npmrc.docker` standardization to be the default |
| **Legacy `file:` refs** | Deprecated | — | Removed during pnpm/Gitea migration |

### Measurement targets

| Build | Baseline (observed) | Target after Phase A |
|---|---|---|
| Cold (no cache) | ~2–3 min | ≤ 2 min |
| Warm (one source file changed) | ~2–3 min | **< 30 s** |
| `docker-prep.sh` pack step alone | ~60–90 s | < 30 s (pnpm pack cache) |

> Fill in actuals during Phase C.

---

## 2. Goals & non-goals

**Goals**

- ✅ Eliminate F11–F13 class of silent "build green, app broken" failures
- ✅ Cut warm rebuild time via BuildKit pnpm-store cache mount (single biggest speed win)
- ✅ Make `docker-prep.sh` idempotent, safe to re-run, gitignore-clean, and canonical (no per-repo drift)
- ✅ Standardize `.npmrc.docker` across the ecosystem so the Gitea path actually works
- ✅ Fix `docker-compose.yml` to pass `GITEA_NPM_HOST` + secrets so the registry path is usable without manual flags
- ✅ Ship `docker-doctor.sh` CI lint as the durable insurance layer

**Non-goals**

- ❌ Migrating off pnpm or off the Gitea registry
- ❌ Adopting `--frozen-lockfile` until F2 is resolved (sibling-workspace problem)
- ❌ Publishing `@bytelyst/*` to the public npm registry
- ❌ Multi-platform builds (separate roadmap)

---

## 2.5 Canonical decisions

Decisions taken now to avoid contradictions later in the doc:

- **Base image:** `node:22-alpine` is canonical. For repos blocked by the
  corporate proxy's Alpine SSL interception (currently only
  `learning_ai_notes`), the Dockerfile MUST expose:
  ```dockerfile
  ARG BASE_IMAGE=node:22-alpine
  FROM ${BASE_IMAGE} AS builder
  ```
  Override per-repo via `--build-arg BASE_IMAGE=node:22-slim`. Document the
  override in the repo's `AGENTS.md`.
- **Healthcheck host:** `127.0.0.1` (NOT `localhost`) in every
  `docker-compose*.yml` `test:` block. See F12.
- **Lockfile mode in Docker:** `--lockfile=false` for now. `--frozen-lockfile`
  is blocked on the A3 ADR (F2).

---

## 3. Phase A — Correctness + build speed + path correctness

Order matters: A0 must precede A1+ (you can't optimize a path that doesn't
work), and A8+A9 (correctness) must land before measuring speed wins.

### A0. Make the Gitea-registry path actually work (clock + peakpulse)

- [ ] **A0-1.** Standardize `.npmrc.docker` to use templated host AND owner so it works on host (`localhost`) and inside Docker (`host.docker.internal`), and so future owner renames are a one-line env change:
  ```
  @bytelyst:registry=http://${GITEA_NPM_HOST}:3300/api/packages/${GITEA_NPM_OWNER:-learning_ai_user}/npm/
  //${GITEA_NPM_HOST}:3300/api/packages/${GITEA_NPM_OWNER:-learning_ai_user}/npm/:_authToken=${GITEA_NPM_TOKEN}
  strict-ssl=false
  auto-install-peers=true
  ```
  > **⚠️ Env-var expansion chain:** pnpm expands `${VAR}` in `.npmrc` at read
  > time using the current process environment (see [pnpm npmrc docs][pnpm-npmrc]).
  > That means the Dockerfile MUST do `ARG GITEA_NPM_HOST` + `ARG GITEA_NPM_OWNER`
  > → `ENV GITEA_NPM_HOST=$GITEA_NPM_HOST` / `ENV GITEA_NPM_OWNER=$GITEA_NPM_OWNER`
  > **before** the `pnpm install` RUN line, AND the `GITEA_NPM_TOKEN` must be
  > exported from the BuildKit secret mount inside the same `RUN` (since secrets
  > don't persist as env across layers).
  >
  > **Note on F14:** The canonical `.npmrc` (host-side) template already uses
  > `${GITEA_NPM_OWNER}` (shipped in common-plat commit `610a59fd`).
  > `.npmrc.docker` lagged behind because Docker builds have a separate file —
  > A0-1 brings them into parity.

  [pnpm-npmrc]: https://pnpm.io/npmrc
- [ ] **A0-2.** Remove `pnpm-lock.yaml` from `.dockerignore` in both repos (fixes F1; harmless under `--lockfile=false` since we don't COPY it, but unblocks future A3)
- [ ] **A0-3.** Add `GITEA_NPM_HOST` + `GITEA_NPM_OWNER` build args + `secrets:` block to every service in `docker-compose.yml`:
  ```yaml
  build:
    context: .
    dockerfile: backend/Dockerfile
    args:
      GITEA_NPM_HOST: ${GITEA_NPM_HOST:-host.docker.internal}
      GITEA_NPM_OWNER: ${GITEA_NPM_OWNER:-learning_ai_user}
    secrets:
      - gitea_npm_token
  secrets:
    gitea_npm_token:
      environment: GITEA_NPM_TOKEN
  ```
- [ ] **A0-4.** Add `extra_hosts: ["host.docker.internal:host-gateway"]` to each service so Linux Docker can resolve the host
- [ ] **A0-5.** Document required env: `GITEA_NPM_TOKEN` must be exported in the shell that runs `docker compose build` (add to repo `README.md` quickstart). Reference `bash ../learning_ai_common_plat/scripts/gitea/token.sh status` for verification.
- [ ] **A0-D.** **Run `gitea-doctor` before any Docker build** (addresses F15). Inline into deploy/CI workflows:
  ```bash
  bash ../learning_ai_common_plat/scripts/gitea/doctor.sh --quiet || exit 1
  docker compose build
  ```
  - Locally: shell alias or `Makefile` target `make build` that runs doctor then `docker compose build`.
  - In Gitea Actions CI: a pre-job step. If `doctor` exits non-zero, the build is skipped with a clear error rather than failing 4 minutes in with `ERR_PNPM_AUTHENTICATION`.
- [ ] **A0-V.** **Verification gate (between A0 and A1):** build the registry path **without** any cache-mount or layer optimizations. Confirm `docker compose build --no-cache` succeeds end-to-end pulling from Gitea. Only proceed to A1 once this is green. Don't conflate "make it work" with "make it fast" in one commit.

### A1. Replace `npm install -g pnpm@X` with corepack

- [ ] **A1-1.** Replace `RUN npm install -g pnpm@10.6.5` with:
  ```dockerfile
  RUN corepack enable && corepack prepare pnpm@10.6.5 --activate
  ```
- [ ] **A1-2.** Verify `packageManager` field in `backend/package.json` and `web/package.json` matches (already `pnpm@10.6.5` in peakpulse backend)

### A2. Add BuildKit pnpm-store cache mount

- [ ] **A2-1.** Set `# syntax=docker/dockerfile:1.7` directive at top of every Dockerfile
- [ ] **A2-2.** Wrap install step with cache + secret mount:
  ```dockerfile
  RUN --mount=type=cache,id=pnpm,target=/root/.local/share/pnpm/store \
      --mount=type=secret,id=gitea_npm_token \
      export GITEA_NPM_TOKEN="$(cat /run/secrets/gitea_npm_token 2>/dev/null || echo '')" && \
      pnpm install --ignore-scripts --lockfile=false
  ```
- [ ] **A2-3.** Verify cache mount is active: `docker buildx du --filter type=exec.cachemount` shows non-zero size after a build. **Real success metric** is wall-clock: warm rebuild (touching one source file) drops to < 30 s.

### A3. Decide lockfile policy (BLOCKED on F2 resolution)

Two options — pick one in a short ADR before implementing:

- **Option 1: Keep `--lockfile=false`** (current pragmatic approach)
  - ✅ No sibling-workspace complications
  - ❌ No reproducibility guarantee inside Docker
  - ❌ Slower installs (full resolution every build)
- **Option 2: Generate a Docker-only lockfile** via `pnpm install --lockfile-only` against a flattened `package.json` that resolves `@bytelyst/*` to semver
  - ✅ Reproducibility
  - ✅ Faster installs
  - ❌ New build step + tooling
  - ❌ Drift risk between dev lockfile and Docker lockfile

- [ ] **A3-1.** Write 1-page ADR (`docs/decisions/0001-docker-lockfile-policy.md`) and pick Option 1 or 2
- [ ] **A3-2.** Defer `--frozen-lockfile` adoption until ADR lands

### A4. Restructure layer order

- [ ] **A4-1.** Reorder COPY/RUN so deps-install layer is `package.json` + `.npmrc.docker` ONLY, then a separate layer for `src/`, config files, `shared/`
- [ ] **A4-2.** Move all `ARG` lines that affect deps install **before** the install step; move `NEXT_PUBLIC_*` ARGs (web) closer to the build step (they invalidate the build layer, not the deps layer)

### A5. Gate `.docker-deps/` behind a build arg

- [ ] **A5-1.** Add `ARG USE_TARBALLS=false` to Dockerfile
- [ ] **A5-2.** Use wildcard COPY so missing dir doesn't break the build:
  ```dockerfile
  RUN mkdir -p /app/.docker-deps
  COPY .docker-deps* /app/.docker-deps/
  ```
- [ ] **A5-3.** Verify `.docker-deps/` is in `.gitignore` and `.dockerignore` does NOT exclude it when tarball mode is in use

### A6. `.dockerignore` audit

- [ ] **A6-1.** Confirm exclusions: `node_modules`, `**/node_modules`, `dist`, `.next`, `*.log`, `.env`, `.env.*`, `.git`, `*.bak`
- [ ] **A6-2.** Remove: `pnpm-lock.yaml` exclusion (was correct under `--lockfile=false`, blocks future optimization)
- [ ] **A6-3.** Confirm `.docker-deps/` is NOT excluded when tarball path is active

### A7. Measure & record

| Repo | Surface | Cold before | Cold after | Warm before | Warm after | Notes |
|---|---|---|---|---|---|---|
| clock | web | — | — | — | — | |
| clock | backend | — | — | — | — | |
| peakpulse | backend | — | — | — | — | |

Use:
```
time DOCKER_BUILDKIT=1 docker compose build --no-cache backend   # cold
touch backend/src/server.ts && time docker compose build backend  # warm
```

### A8. Config-file COPY audit & canonical pattern (addresses F11, F13)

- [ ] **A8-1.** For every Dockerfile in scope, list all build-time files present in the surface directory (`web/` or `backend/`) that affect the build:
  - `postcss.config.{js,mjs,cjs,ts}`
  - `tailwind.config.{js,mjs,cjs,ts}`
  - `next.config.{js,mjs,ts}`
  - `tsconfig*.json`
  - `package.json`
  - `.npmrc.docker`, `.npmrc`
  - `babel.config.*` (if present)
  - `drizzle.config.*` (if present)
  - `vitest.config.*` (only if the build needs it)
  Verify each is COPY'd in the Dockerfile.
- [ ] **A8-2.** Choose canonical COPY pattern. **Decision: middle-ground glob** for web surfaces:
  ```dockerfile
  COPY web/*.{json,ts,mjs,js,cjs} ./
  COPY web/public/ ./public/
  COPY web/src/ ./src/
  ```
  Trade-off: glob picks up unintended root-level files if any are added later, but **dramatically reduces F11/F13 risk**. Backend surfaces with few root config files can keep enumerated COPY (lower risk surface).
- [ ] **A8-3.** Repo-by-repo migration: replace enumerated `COPY web/foo ./foo` with the glob pattern; verify the resulting image has all expected files via `docker run --rm <img> ls -la`.

### A9. Healthcheck canonicalization (addresses F12)

- [ ] **A9-1.** Replace `localhost` with `127.0.0.1` in every `docker-compose*.yml` healthcheck `test:` block. Sweep with:
  ```
  rg -l 'http://localhost' --glob 'docker-compose*.yml'
  ```
- [ ] **A9-2.** Standardize healthcheck shape:
  - **Alpine-based images:**
    ```yaml
    healthcheck:
      test: ["CMD-SHELL", "wget -q --spider http://127.0.0.1:${PORT}/health || exit 1"]
      interval: 30s
      timeout: 5s
      retries: 3
      start_period: 10s
    ```
  - **Slim/Debian images** (`wget` not always present, but `node` is):
    ```yaml
    healthcheck:
      test: ["CMD-SHELL", "node -e \"fetch('http://127.0.0.1:${PORT}/health').then(r=>process.exit(r.ok?0:1)).catch(()=>process.exit(1))\""]
    ```
- [ ] **A9-3.** Add `start_period` (10s minimum) — prevents flaky "container started but app not yet listening" false-negatives.

---

## 4. Phase B — Hermetic-fallback polish (`docker-prep.sh`)

`docker-prep.sh` is duplicated with minor variations across product repos.
**Promotion to canonical home is now in Phase B, not Phase D** — drift
compounds linearly with time and the `.npmrc` template precedent proves the
pattern is cheap.

- [ ] **B1.** Add `--dry-run` flag — list packs/rewrites, no side effects
- [ ] **B2.** Idempotency guard — refuse to run if any `*.bak` exists unless `--force`
- [ ] **B3.** Ensure `.docker-deps/` and `*.bak` are in `.gitignore` of every pilot repo
- [ ] **B4.** Pre-commit hook (husky) — block commits containing rewritten `package.json`, staged tarballs, OR `.bak` files:
  ```bash
  # .husky/pre-commit
  if git diff --cached --name-only | xargs grep -l '"file:\.\./\.docker-deps/' 2>/dev/null; then
    echo "ERROR: rewritten package.json detected. Run scripts/docker-prep.sh --restore first."
    exit 1
  fi
  if git diff --cached --name-only | grep -qE '(\.docker-deps/.*\.tgz|package\.json\.bak)$'; then
    echo "ERROR: docker-prep.sh artifacts staged. Run --restore first."
    exit 1
  fi
  ```
- [ ] **B5.** Auto-restore on script error via `trap restore_on_error EXIT` (unless `--keep` passed)
- [ ] **B6.** Update script header comment per § 7.4 template
- [ ] **B7. CANONICAL HOME (was deferred — now in Phase B proper).**
  - [ ] **B7-1.** Move script to `learning_ai_common_plat/scripts/docker-prep.template.sh`
  - [ ] **B7-2.** Add `learning_ai_common_plat/scripts/sync-docker-prep.sh` to copy template into all product repos (mirrors `sync-npmrc.sh`)
  - [ ] **B7-3.** Add `learning_ai_common_plat/scripts/check-docker-prep-drift.sh` for CI (mirrors `check-npmrc-drift.sh`)
  - [ ] **B7-4.** Update every repo's `AGENTS.md` with the "NEVER edit `docker-prep.sh` directly" warning + template link
- [ ] **B8.** Add `--strip-overrides` option that removes `pnpm.overrides` block after build — safety net in case `--restore` is forgotten

---

## 5. Phase C — Verification gates

Pilot exit criteria (must all pass before Phase D):

- [ ] **C1.** Cold Docker build succeeds on both pilots via Gitea-registry path (no `docker-prep.sh` invocation)
- [ ] **C2.** Warm rebuild (single source file touched) < 30 s on both pilots
- [ ] **C3.** `docker-prep.sh` → `docker compose build` → `--restore` leaves `git status` clean
- [ ] **C4.** Pre-commit hook blocks: (a) rewritten `package.json`, (b) staged `.tgz`, (c) staged `.bak`
- [ ] **C5.** Gitea Actions CI green on both pilots (verify CI uses the same Dockerfile path)
- [ ] **C6.** Build-time metrics filled into the table in § 3.A7
- [ ] **C7.** ADR recorded for A3 (lockfile policy)
- [ ] **C8.** `docker-doctor.sh` (Phase E) runs clean against both pilots
- [ ] **C9.** Smoke test: render the web app, inspect `<head>` for non-trivial CSS bundle (> 50 KB), confirm Tailwind classes apply. Guard against F11 regression.

---

## 6. Phase D — Ecosystem rollout (deferred until § 5 passes)

Apply Phase A + B + E to remaining repos. **Pilots excluded.**

| Repo | Backend | Web | docker-prep | Healthcheck | Notes |
|---|---|---|---|---|---|
| `learning_ai_notes` | ☐ | ☐ | ☐ | ☐ | `BASE_IMAGE=node:22-slim` override (corp proxy Alpine SSL) |
| `learning_ai_fastgap` | ☐ | ☐ | ☐ | ☐ | Mobile + web + backend |
| `learning_ai_jarvis_jr` | ☐ | ☐ | ☐ | ☐ | F12 incident already fixed; verify regression-proof |
| `learning_ai_flowmonk` | ☐ | ☐ | ☐ | ☐ | `.npmrc.docker` is tarball-only — needs A0-1 |
| `learning_ai_trails` | ☐ | ☐ | ☐ | ☐ | |
| `learning_ai_local_memory_gpt` | ☐ | ☐ | ☐ | ☐ | SQLite-based; F11(b) already fixed `07cdf6b` — verify regression-proof |
| `learning_multimodal_memory_agents` (MindLyst) | ☐ | ☐ | ☐ | ☐ | KMP repo, different layout |
| `learning_voice_ai_agent` (LysnrAI) | ☐ | ☐ | ☐ | ☐ | Python desktop + TS dashboards |
| `learning_ai_efforise` | ☐ | ☐ | ☐ | ☐ | |
| `learning_ai_auth_app` | ☐ | n/a | ☐ | n/a | iOS/Android — no Docker surfaces |
| `learning_ai_talk2obsidian` | ☐ | ☐ | ☐ | ☐ | Single-container app |

---

## 7. Reference snippets

### 7.1 Canonical `.npmrc.docker`

Matches the host-side `.npmrc` template shipped in `common-plat` `610a59fd`.

```
@bytelyst:registry=http://${GITEA_NPM_HOST}:3300/api/packages/${GITEA_NPM_OWNER:-learning_ai_user}/npm/
//${GITEA_NPM_HOST}:3300/api/packages/${GITEA_NPM_OWNER:-learning_ai_user}/npm/:_authToken=${GITEA_NPM_TOKEN}
strict-ssl=false
auto-install-peers=true
```

### 7.2 Canonical backend Dockerfile

```dockerfile
# syntax=docker/dockerfile:1.7
ARG BASE_IMAGE=node:22-alpine
FROM ${BASE_IMAGE} AS builder
WORKDIR /app/backend

ARG GITEA_NPM_HOST=host.docker.internal
ARG GITEA_NPM_OWNER=learning_ai_user
ARG USE_TARBALLS=false
ENV NODE_TLS_REJECT_UNAUTHORIZED=0
ENV NPM_CONFIG_STRICT_SSL=false
ENV GITEA_NPM_HOST=$GITEA_NPM_HOST
ENV GITEA_NPM_OWNER=$GITEA_NPM_OWNER

RUN corepack enable && corepack prepare pnpm@10.6.5 --activate

# ── Deps layer (cacheable) ─────────────────────────────────────────
COPY .npmrc.docker ./.npmrc
COPY backend/package.json ./package.json
# Tolerate missing .docker-deps/ when in registry mode
RUN mkdir -p /app/.docker-deps
COPY .docker-deps* /app/.docker-deps/

RUN --mount=type=cache,id=pnpm,target=/root/.local/share/pnpm/store \
    --mount=type=secret,id=gitea_npm_token \
    export GITEA_NPM_TOKEN="$(cat /run/secrets/gitea_npm_token 2>/dev/null || echo '')" && \
    pnpm install --ignore-scripts --lockfile=false

# ── Source layer (changes most often) ──────────────────────────────
COPY backend/tsconfig.json ./tsconfig.json
COPY backend/src/ ./src/
COPY shared/ ../shared/
RUN pnpm run build

# ── Runtime ────────────────────────────────────────────────────────
FROM ${BASE_IMAGE}
WORKDIR /app/backend
ENV NODE_ENV=production
COPY --from=builder /app/backend/node_modules ./node_modules
COPY --from=builder /app/backend/package.json ./package.json
COPY --from=builder /app/backend/dist ./dist
COPY shared/ ../shared/
EXPOSE 4010
CMD ["node", "dist/server.js"]
```

> `--lockfile=false` is intentional pending the A3 ADR. Switch to
> `--frozen-lockfile` only once the sibling-workspace problem (F2) is resolved.

### 7.3 Canonical `docker-compose.yml` service block

```yaml
services:
  backend:
    build:
      context: .
      dockerfile: backend/Dockerfile
      args:
        GITEA_NPM_HOST: host.docker.internal
      secrets:
        - gitea_npm_token
    extra_hosts:
      - "host.docker.internal:host-gateway"
    ports:
      - "4010:4010"
    environment:
      - NODE_ENV=production
      - PORT=4010
      # ...
    restart: unless-stopped
    healthcheck:
      # F12: use 127.0.0.1 NOT localhost (IPv6 resolution false-fails)
      test: ["CMD-SHELL", "wget -q --spider http://127.0.0.1:4010/health || exit 1"]
      interval: 30s
      timeout: 5s
      retries: 3
      start_period: 10s

secrets:
  gitea_npm_token:
    environment: GITEA_NPM_TOKEN
```

### 7.4 Hardened `docker-prep.sh` header

```bash
#!/usr/bin/env bash
# Hermetic Docker-build helper. Packs @bytelyst/* tarballs from the sibling
# common-plat repo when the Gitea npm registry is unreachable.
#
# Use this ONLY when:
#   - Local Gitea registry (:3300) is down or unreachable, OR
#   - You need a Docker build that includes uncommitted common-plat changes.
#
# For normal builds (Gitea up + clean common-plat), use:
#   docker compose build
#
# Usage:
#   ./scripts/docker-prep.sh             # pack tarballs + rewrite package.json
#   ./scripts/docker-prep.sh --dry-run   # show what would change (no side effects)
#   ./scripts/docker-prep.sh --force     # override idempotency guard
#   ./scripts/docker-prep.sh --restore   # undo rewrite
#   ./scripts/docker-prep.sh --keep      # skip auto-restore on error
#   ./scripts/docker-prep.sh --strip-overrides  # remove pnpm.overrides block
#
# Side effects:
#   - Creates .docker-deps/ (gitignored)
#   - Backs up package.json → package.json.bak
#   - Rewrites @bytelyst/* deps to file:../.docker-deps/<tarball>
#   - Injects pnpm.overrides for transitive @bytelyst/* deps
#
# Safety:
#   - Refuses to run if .bak files already exist (unless --force)
#   - Auto-restores on error (trap EXIT) unless --keep passed
#   - Pre-commit hook blocks committing rewritten package.json, .tgz, .bak
```

### 7.5 Canonical Next.js web Dockerfile (addresses F11, F13)

```dockerfile
# syntax=docker/dockerfile:1.7
ARG BASE_IMAGE=node:22-alpine
FROM ${BASE_IMAGE} AS deps
WORKDIR /app/web

ARG GITEA_NPM_HOST=host.docker.internal
ARG GITEA_NPM_OWNER=learning_ai_user
ENV NODE_TLS_REJECT_UNAUTHORIZED=0
ENV NPM_CONFIG_STRICT_SSL=false
ENV GITEA_NPM_HOST=$GITEA_NPM_HOST
ENV GITEA_NPM_OWNER=$GITEA_NPM_OWNER

RUN corepack enable && corepack prepare pnpm@10.6.5 --activate

COPY .npmrc.docker ./.npmrc
COPY web/package.json ./package.json
RUN mkdir -p /app/.docker-deps
COPY .docker-deps* /app/.docker-deps/

RUN --mount=type=cache,id=pnpm,target=/root/.local/share/pnpm/store \
    --mount=type=secret,id=gitea_npm_token \
    export GITEA_NPM_TOKEN="$(cat /run/secrets/gitea_npm_token 2>/dev/null || echo '')" && \
    pnpm install --ignore-scripts --lockfile=false

# ── Builder ────────────────────────────────────────────────────────
FROM ${BASE_IMAGE} AS builder
WORKDIR /app/web
COPY --from=deps /app/web/node_modules ./node_modules
COPY --from=deps /app/web/package.json ./package.json

# F11/F13 fix: glob ALL root-level config files instead of enumerating.
# Picks up postcss.config.*, tailwind.config.*, next.config.*, tsconfig*,
# any future *.config.* additions without Dockerfile changes.
COPY web/*.json web/*.ts web/*.mjs web/*.js web/*.cjs ./
COPY web/public/ ./public/
COPY web/src/ ./src/
COPY shared/ ../shared/

ARG NEXT_PUBLIC_BACKEND_URL
ARG NEXT_PUBLIC_PLATFORM_SERVICE_URL
ENV NEXT_PUBLIC_BACKEND_URL=$NEXT_PUBLIC_BACKEND_URL
ENV NEXT_PUBLIC_PLATFORM_SERVICE_URL=$NEXT_PUBLIC_PLATFORM_SERVICE_URL
ENV NEXT_TELEMETRY_DISABLED=1

RUN corepack enable && pnpm run build

# ── Runtime (Next.js standalone) ───────────────────────────────────
FROM ${BASE_IMAGE} AS runner
WORKDIR /app/web
ENV NODE_ENV=production
ENV NEXT_TELEMETRY_DISABLED=1

COPY --from=builder /app/web/.next/standalone ./
# Next 16 standalone server runs as `node web/server.js` from /app/web,
# so static assets live at /app/web/web/.next/static (NOT ./.next/static).
COPY --from=builder /app/web/.next/static ./web/.next/static
COPY --from=builder /app/web/public ./web/public

EXPOSE 3000
ENV PORT=3000
ENV HOSTNAME=0.0.0.0
CMD ["node", "web/server.js"]
```

> **Verification step after every web Dockerfile change:** smoke-test the
> built image by running it and curling the rendered HTML. Confirm the CSS
> bundle in `<link>` references is > 50 KB. A bundle of ~33 KB is the F11
> signature (only `@font-face`, no Tailwind utilities).

### 7.6 `docker-doctor.sh` skeleton (Phase E)

```bash
#!/usr/bin/env bash
# docker-doctor.sh — pre-flight Dockerfile + docker-compose health checks.
# Run on PRs touching Dockerfile, docker-compose*.yml, .dockerignore.
set -euo pipefail

REPO_DIR="$(cd "$(dirname "$0")/.." && pwd)"
FAILED=0

# Check 1 (A8/F11/F13): every config file in web/ is COPY'd in web/Dockerfile
for cfg in postcss.config tailwind.config next.config; do
  for f in "$REPO_DIR"/web/${cfg}.{js,mjs,cjs,ts}; do
    [[ -f "$f" ]] || continue
    base=$(basename "$f")
    if ! grep -q "COPY web/${base}\\|COPY web/\\*" "$REPO_DIR/web/Dockerfile" 2>/dev/null; then
      echo "✗ F11/F13: $base exists but not COPY'd in web/Dockerfile"
      FAILED=1
    fi
  done
done

# Check 2 (A9/F12): healthchecks use 127.0.0.1
if grep -rE 'test:.*http://localhost' "$REPO_DIR"/docker-compose*.yml 2>/dev/null; then
  echo "✗ F12: healthcheck uses localhost (should be 127.0.0.1)"
  FAILED=1
fi

# Check 3: .npmrc.docker matches canonical template
if [[ -f "$REPO_DIR/.npmrc.docker" ]]; then
  if ! grep -q '\${GITEA_NPM_HOST}' "$REPO_DIR/.npmrc.docker"; then
    echo "✗ F4: .npmrc.docker doesn't use \${GITEA_NPM_HOST} placeholder"
    FAILED=1
  fi
fi

# Check 4: .dockerignore doesn't exclude pnpm-lock.yaml
if grep -q '^pnpm-lock\.yaml$' "$REPO_DIR/.dockerignore" 2>/dev/null; then
  echo "⚠ F1: .dockerignore excludes pnpm-lock.yaml (blocks lockfile optimization)"
fi

# Check 5: base image is on approved list
for df in "$REPO_DIR"/{backend,web}/Dockerfile; do
  [[ -f "$df" ]] || continue
  if ! grep -qE 'FROM (\$\{BASE_IMAGE\}|node:22-(alpine|slim))' "$df"; then
    echo "✗ Unapproved base image in $df"
    FAILED=1
  fi
done

exit $FAILED
```

---

## 8. Phase E — Observability / lint (NEW)

Two complementary linters:

1. **`gitea-doctor`** — Gitea registry pre-flight (env + token + connectivity).
   **Already shipped** in `common-plat` commit `610a59fd` at
   `scripts/gitea/doctor.sh`. This roadmap only wires it into CI/build flows
   (A0-D + E0 below).
2. **`docker-doctor`** — Dockerfile + compose-file static linter (see § 7.6
   skeleton). To be built as part of this roadmap.

The two are intentionally separate concerns:

| Linter | Scope | When to run |
|---|---|---|
| `gitea-doctor` | runtime env, token, registry HTTP 200 | Before every build / deploy |
| `docker-doctor` | static analysis of Dockerfile + compose YAML | On every PR touching those files |

### Phase E checklist

- [ ] **E0.** Wire `bash scripts/gitea/doctor.sh --quiet` into every Gitea Actions CI workflow as a pre-build job (addresses F15). Pattern shipped in `common-plat`; replicate via a reusable `actions/gitea-preflight@main` composite if Gitea Actions supports it, otherwise inline.
- [ ] **E1.** Land `docker-doctor.sh` in `learning_ai_common_plat/scripts/` (canonical, mirrors `gitea/doctor.sh` shipped earlier)
- [ ] **E2.** Provide a thin per-repo wrapper at `scripts/docker-doctor.sh` that calls the canonical
- [ ] **E3.** Wire into CI: run on PRs touching `Dockerfile`, `docker-compose*.yml`, `.dockerignore`, `.npmrc.docker`
- [ ] **E4.** Wire into pre-commit hook (warning-only at first, error after 2 weeks)
- [ ] **E5.** Document checks in `learning_ai_common_plat/AI.dev/SKILLS/docker-doctor.md` (sibling doc to the existing `gitea-doctor` patterns)
- [ ] **E6.** Add `make doctor` target to each pilot repo that runs both `gitea-doctor` AND `docker-doctor`

Checks implemented by `docker-doctor.sh`:

| Check | Addresses | Action |
|---|---|---|
| Every `web/*.config.*` file is COPY'd | F11, F13 | Error |
| `docker-compose.yml` healthcheck uses `127.0.0.1` | F12 | Error |
| `.npmrc.docker` uses `${GITEA_NPM_HOST}` AND `${GITEA_NPM_OWNER}` placeholders | F4, F14 | Error |
| Dockerfile declares `ARG GITEA_NPM_OWNER` if it COPYs `.npmrc.docker` | F14 | Error |
| `.dockerignore` doesn't exclude `pnpm-lock.yaml` | F1 | Warn (until A3 ADR lands) |
| Base image is on approved list (`node:22-alpine` or `node:22-slim` via `BASE_IMAGE` ARG) | Canonical decision | Error |
| `.docker-deps/` and `*.bak` in `.gitignore` | B3 | Error |
| `docker-compose.yml` passes `GITEA_NPM_OWNER` build arg | F14 | Warn |

---

## 9. Open questions (numbered TODOs, not blockers)

1. **Shared pnpm cache volume?** BuildKit caches are already shared across
   builds by `id=pnpm`. Test whether a named Docker volume adds anything
   before adding complexity.
2. **Custom base image?** Publish `bytelyst/node-pnpm:22{alpine,slim}` with
   pnpm pre-installed to skip corepack. Cost: image maintenance; benefit: ~5 s/build.
3. **CI hostname?** Verify `host.docker.internal:host-gateway` works in Gitea
   Actions Linux runners, or if a CI-specific Dockerfile variant is needed.
4. **Multi-platform builds?** `linux/amd64` + `linux/arm64` interact awkwardly
   with cache mounts under `buildx`. Defer to separate roadmap.
5. **Workspace flattening?** Eliminate the `../learning_ai_common_plat/packages/*`
   workspace entry inside Docker via a flattened `pnpm-workspace.yaml`.
   Unlocks `--frozen-lockfile`. Requires lockfile regeneration step.

---

## 10. Execution order

1. **Now (this commit):** roadmap doc v3 lands here; sign-off requested.
2. **Phase A0 on `learning_ai_clock`** (web + backend) — pilot order
   intentionally inverted vs. v2: web is where F11/F13 incidents lived, and
   clock exercises both surface types in one repo. Fix `.npmrc.docker`,
   `docker-compose.yml`, `.dockerignore`. Verify **A0-V** (Gitea path works
   end-to-end) before any speed work.
3. **A8 + A9 + A1** on clock (correctness before speed). Commit.
4. **A2 + A4 + A5 + A6** on clock. Measure. Commit.
5. **Phase A0 → A6** on `learning_ai_peakpulse` (backend only) as validation
   second pass for the simpler case.
6. **A7** — fill in metrics table.
7. **A3 ADR** — decide lockfile policy (defer implementation).
8. **Phase B** — harden `docker-prep.sh` on clock, then promote to canonical
   home in common-plat (B7) and sync to peakpulse.
9. **Phase E** — land `docker-doctor.sh`, wire into CI as warning, then error.
10. **Phase C** — verification gates C1–C9.
11. **Phase D** — scheduled separately, only after § 5 passes.

---

## 11. Risk register

| Risk | Mitigation |
|---|---|
| Removing `pnpm-lock.yaml` from `.dockerignore` exposes a stale or sibling-aware lockfile that breaks Docker installs | Keep `--lockfile=false` for now (A3 ADR); revisit after F2 resolution |
| BuildKit cache mount on shared CI runners causes cross-build interference | Use distinct `id=` per repo (`id=pnpm-${repo}`) if observed |
| `host.docker.internal` doesn't resolve in Linux Docker | `extra_hosts: ["host.docker.internal:host-gateway"]` (A0-4) |
| Removing `.docker-deps/` from default builds breaks repos that haven't done A0 yet | Wildcard `COPY .docker-deps*` keeps both paths working during migration |
| `docker-prep.sh` `--force` is misused and `.bak` files get committed | Pre-commit hook (B4) blocks `.bak`, `.tgz`, rewritten `package.json` |
| Corp network blocks `host.docker.internal:3300` | Verify SSH tunnel reaches Gitea; document in operations.md |
| **F11 regression: build green, app ships with no CSS** | C9 smoke test + Phase E `docker-doctor.sh` check on `web/*.config.*` COPY coverage |
| **F12 regression: healthcheck false-fails on IPv6** | Phase E `docker-doctor.sh` grep for `localhost` in compose files |
| **F13 regression: new config file added, Dockerfile forgotten** | A8-2 glob COPY pattern (root cause fix) + Phase E lint (defense in depth) |
| `BASE_IMAGE` override in `notes` diverges silently from canonical | Phase E check approved list; document override in repo `AGENTS.md` |
| **F14 regression: future Gitea owner rename re-introduces literal in some Dockerfile** | Phase E `docker-doctor.sh` checks `.npmrc.docker` for `${GITEA_NPM_OWNER}` placeholder + Dockerfile for `ARG GITEA_NPM_OWNER` declaration |
| **F15: stale token in dev shell hits build mid-way through, wastes ~4 min** | A0-D + E0 wire `gitea-doctor` as pre-build gate; refuses to start build if env/file drift detected |